Iingubo kunye neePlatings

Ukunyangwa koMphezulu weemagnethi

Unyango lomphezulu weiimagnethi ze-neodymiumidlala indima ebalulekileyo ekusebenzeni nasekuphileni ixesha elide.Imagnethi yeNeodymium, ekwabizwa ngokuba ziimagnethi zeNdFeB, zimagnethi ezinamandla kakhulu ezisisigxina ezenziwe ngealloy yentsimbi, boron, kunye neodymium.Unyango lomphezulu lubhekisa kwinkqubo yokufaka umaleko okhuselayo okanye ukutyabeka kumphezulu ongaphandle wemagnethi ye-neodymium.Olu nyango luyimfuneko ukuze kuthintelwe umazibuthe ekungcoleni kunye nokuphucula ukuqina kwayo kukonke.Ezona ntlobo zixhaphakileyo zonyango lomphezulu wemagnethi ye-neodymium ziquka i-NiCuNi plating, i-Zinc plating, kunye ne-Epoxy coating.

Esinye sezizathu eziphambili zokuba kutheni unyango lomphezulu lubalulekile kwiimagnethi ze-neodymium kukuchanabeka kwazo kumhlwa.Imagnethi ye-Neodymium yenziwe ikakhulu ngentsimbi, ethanda ukurusa xa ivezwe kukufuma kunye neoksijini.Ngokusebenzisa i-coating ekhuselayo, i-corrosion ingancitshiswa kakhulu, ikhulise ixesha lokuphila lemagnethi.

Esinye isizathu sonyango olungaphezulu kukuphucula ukusebenza kwemagnethi.Ukugquma kunokubonelela nge-smooth surface, ukunciphisa ukungqubuzana kunye nokuvumela iimpawu ezingcono zamagnetic.Unyango oluthile lomphezulu, olufana ne-nickel plating okanye igolide, lunokuphucula ukuxhathisa umazibuthe kumaqondo obushushu aphezulu, luyenze ilungele izicelo ezibandakanya ubushushu.Unyango lwakumphezulu lukwavumela imagnethi ye-neodymium ukuba ihambelane neemeko ezahlukeneyo kunye nokusetyenziswa.Umzekelo, i-epoxy coatings inokubonelela nge-insulation, evumela ukuba imagnethi isetyenziswe kwizicelo zombane ngaphandle kokujikeleza okufutshane.Iingubo zokwaleka zinokukhusela umazibuthe kwiikhemikhali okanye ukukrazuka, ziyenze ilungele ukusetyenziswa kwindawo ezonakalisayo okanye kwizicelo apho kukho ukukhuhlana kunye nokunxiba.

Unyango lomphezulu luyimfuneko kwimagnethi ye-neodymium ukukhusela kumhlwa, ukuphucula ukusebenza, ukonyusa ukuqina, kunye nokuqinisekisa ukuhambelana nendawo ethile kunye nokusetyenziswa.Ngokusebenzisa unyango olufanelekileyo lomphezulu, ixesha lokuphila kunye nokusebenza kweemagnethi ze-neodymium kunokuphuculwa kakhulu.

Apha ngezantsi kukho uludwe lokutyabeka/ukwaleka kunye neentsiba zazo kwireferensi yakho.

Unyango loMphezulu
Ukwaleka Ukwaleka
Ukutyeba
(μm)
Umbala Ubushushu bokusebenza
(℃)
I-PCT (h) I-SST (h) Iimbonakalo
IZinc eBlue-White 5-20 Blue-White ≤160 - ≥48 Ukwaleka kwe-Anodic
Umbala weZinc 5-20 Umbala womnyama ≤160 - ≥72 Ukwaleka kwe-Anodic
Ni 10-20 Isilivere ≤390 ≥96 ≥12 Ukumelana nobushushu obuphezulu
Ni+Cu+Ni 10-30 Isilivere ≤390 ≥96 ≥48 Ukumelana nobushushu obuphezulu
Vacuum
aluminizing
5-25 Isilivere ≤390 ≥96 ≥96 Inhlanganisela elungileyo, ukumelana nobushushu obuphezulu
Electrophoretic
epoxy
15-25 Mnyama ≤200 - ≥360 I-Insulation, ukuhambelana kakuhle kobunzima
Ni+Cu+Epoxy 20-40 Mnyama ≤200 ≥480 ≥720 I-Insulation, ukuhambelana kakuhle kobunzima
IAluminiyam+Epoxy 20-40 Mnyama ≤200 ≥480 ≥504 I-Insulation, ukuchasana okunamandla kwi-spray yetyuwa
I-epoxy spray 10-30 Mnyama, Grey ≤200 ≥192 ≥504 I-Insulation, ukumelana nobushushu obuphezulu
I-Phosphating - - ≤250 - ≥0.5 Ixabiso eliphantsi
Ukunyamezela - - ≤250 - ≥0.5 Ixabiso eliphantsi, indalo inobuhlobo
Qhagamshelana neengcali zethukwezinye iingubo!

Iintlobo zeengubo zeemagnethi

NiCuNi: Ingubo ye-nickel yenziwe ngamaleko amathathu, i-nickel-copper-nickel.Olu hlobo lokugquma lolona lusetyenziswa kakhulu kwaye lubonelela ngokhuseleko lokubola kwemagnethi kwiimeko zangaphandle.Iindleko zokulungisa ziphantsi.Ubushushu obuphezulu bokusebenza bumalunga ne-220-240ºC (kuxhomekeke kubushushu obuphezulu bokusebenza kwemagnethi).Olu hlobo lokugquma lusetyenziswa kwiinjini, iijenereyitha, izixhobo zonyango, abenzi boluvo, izicelo zeemoto, ukugcinwa, iinkqubo zokubeka ifilimu encinci, kunye neepompo.

I-Nickel emnyama: Iimpawu zale ngqungquthela zifana nezo ze-nickel zokugqoka, kunye nokwahlukana ukuba inkqubo eyongezelelweyo yenziwe, indibano ye-nickel emnyama.Iipropati ziyafana nezo zesiqhelo ze-nickel plating;kunye ngokukodwa ukuba le ngubo isetyenziswe kwizicelo ezifuna ukuba imbonakalo yembonakalo yeqhekeza ayiqhakazi.

Igolide: Olu hlobo lokugquma luhlala lusetyenziswa kwicandelo lezonyango kwaye lufanelekile ukusetyenziswa ngokudibana nomzimba womntu.Kukho imvume evela kwi-FDA (uLawulo lokuTya kunye neDrugs).Ngaphantsi kwengubo yegolide, kukho i-sub-layer ye-Ni-Cu-Ni.Ukushisa okuphezulu okusebenzayo kwakhona malunga ne-200 ° C. Ukongeza kwintsimi yeyeza, i-plating yegolide isetyenziselwa ubucwebe kunye neenjongo zokuhlobisa.

Zinc: Ukuba ubushushu obuphezulu bokusebenza bungaphantsi kwe-120 ° C, olu hlobo lwengubo lufanelekile.Iindleko ziphantsi kwaye umazibuthe ukhuselwe ekudlekeni emoyeni ovulekileyo.Inokuthi ifakwe kwintsimbi, nangona i-adhesive eyenziwe ngokukodwa kufuneka isetyenziswe.I-coating ye-zinc ifanelekile ukuba izithintelo zokukhusela umazibuthe ziphantsi kwaye ubushushu obuphantsi bokusebenza bukhona.

I-Parylene: Le ngubo ivunyiwe kwakhona yi-FDA.Ke ngoko, zisetyenziselwa izicelo zonyango kumzimba womntu.Ubushushu obuphezulu bokusebenza bumalunga ne-150 ° C. Isakhiwo semolekyuli siqukethe i-hydrocarbon compounds ene-ring-shaped equkethe i-H, i-Cl, kunye ne-F. Ngokuxhomekeke kwisakhiwo se-molecular, iintlobo ezahlukeneyo zihlukaniswa njengeParylene N, iParylene C, iParylene D, kunye I-Parylene HT.

Epoxy: Isambatho esibonelela ngomqobo obalaseleyo ngokuchasene netyuwa kunye namanzi.Kukho i-adhesion enhle kakhulu kwintsimbi, ukuba i-magnet igxininiswe nge-adhesive ekhethekileyo efanelekileyo kwimagnethi.Ubushushu obuphezulu bokusebenza bumalunga ne-150 ° C. Iingubo ze-epoxy zihlala zimnyama, kodwa zinokuba mhlophe.Usetyenziso lunokufumaneka kwicandelo lolwandle, iinjini, izinzwa, iimpahla zabathengi, kunye necandelo leemoto.

Iimagnethi ezitofwe ngeplastiki: zikwabizwa ngokuba yi-over-molded.Olona phawu lwayo lubalaseleyo lukhusela umazibuthe ngokuchasene nokuqhekeka, iimpembelelo kunye nokudleka.Uluhlu olukhuselayo lubonelela ngokhuseleko emanzini kunye netyuwa.Ubushushu obuphezulu bokusebenza buxhomekeke kwiplastiki esetyenziswayo (acrylonitrile-butadiene-styrene).

Yakhiwe iPTFE (Teflon): Njengento etofweyo / iplastiki yokugquma ibonelela ngokhuseleko olugqwesileyo lwemagnethi ngokuchasene nokwaphuka, iimpembelelo, kunye nomhlwa.Umazibuthe ukhuselwe ekufuma, emanzini, nakwityuwa.Ubushushu obuphezulu bokusebenza bujikeleze i-250 ° C. Le ngubo isetyenziswa ikakhulu kumashishini ezonyango nakwishishini lokutya.

Irabha: Ingubo yerabha ikhusela ngokugqibeleleyo ekuqhekekeni kunye neempembelelo kunye nokunciphisa ukubola.Izinto zerabha zivelisa ukuchasana okuhle kakhulu kokutyibilika kwimigangatho yentsimbi.Ubushushu obuphezulu bokusebenza bujikeleze i-80-100 ° C. Iimagnethi zembiza ezinerabha zokwaleka zezona mveliso zicacileyo kwaye zisetyenziswa ngokubanzi.

Sibonelela abathengi bethu ngeengcebiso zobuchwephesha kunye nezisombululo zendlela yokukhusela iimagnethi zabo kunye nokufumana olona setyenziso lubalaseleyo lwemagnethi.Qhagamshelana nathikwaye siya kukuvuyela ukuphendula umbuzo wakho.